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4x4 issue


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#1 mynameismatt

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Posted 15 February 2010 - 07:28 PM

I tried searching but I havent come up with much as its hard to describe in a few key search words... but here's whats going on...


besides having new manual lockouts in front, the truck is stock. A couple months ago I was getting back onto the road from a field (didnt unlock the hubs, it was a straight road for a mile to my friends) and noticed the ass end of the truck felt like it was bouncing a bit, and the front was dipping down.

What is felt like was the front driver side wheel wasnt spinning as fast as the other three...

Fast forward to a few days ago. I was driving through the snow on the roads and the bouncing came back and the ass end of the truck kept wanting to slide out to the right, as if the front left wheel was slowing down trying to make the truck spin. sounds wierd but this is the best way to describe it.

One last thing... this same night when I would brake the front left wheel would clunk really bad once per rotation of the tire and shake the whole truck. My guess is some of the gears in the front diff are stripped out causing it but I don't know that much about differentials.

any help would be greatly appreciated!!

p.s. I have a thread in the introductions forum with a little about me and the truck with a pic. thanks again

Edited by mynameismatt, 15 February 2010 - 07:30 PM.


#2 miesk5

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Posted 16 February 2010 - 03:27 AM

yo!
You can try a few thAngs before pulling the hubs & Dana44 apart to inspect;

Operational Test; "... (engine off, hubs disengaged), crawl under the truck with the transfer case in 2HI, you should be able to grab the front drive shaft and turn it by hand. Also with the hubs disengaged you should see the front axles turning freely. Now engage the hubs and you should not be able to turn the drive shaft by hand. Jack the front wheels off the ground with the hubs engaged, turn the drive shaft by hand, the wheels should turn. The 4x4 light should not be on in 2HI, when in 4LOW you may have a low range light on, (not all trucks have that light) at least mine doesn't..."
Source: by Seabronc (Rosie, Fred W) at broncozone.com

Operational Test; "...To CHECK FOR PROPER ENGAGEMENT, dial both hubs to LOCK and raise the front left corner of the vehicle off the ground. Spin the lifted tire. The drive line will turn if the Hub is engaging properly. TO CHECK FOR PROPER DISENGAGEMENT, dial the lifted wheel hub into FREE and spin the lifted wheel. If the drive line does not turn AND you hear NO ratcheting sounds, the hub is disengaging properly. Repeat step 5- 6 with the right wheel & hub. NOTE: The hubs are not required to seat against the wheel housing when installed, they may move in and out quite easily. This “float” is normal and will not affect performance..."
Source: by Warn®

"...Manual Hub - The t-case disconnects the front driveshaft from the transmission, and the hubs disconnect the axleshafts from the wheels. The driveshaft is ALWAYS connected to the diff & axleshafts. Depending on how tight your diff is, both axleshafts MAY turn when you turn the d'shaft while BOTH hubs are unlocked, but at least one of them has to no matter what. If the d-shaft won't turn with both front wheels off the ground (or the hub locks removed), then the t-case is still in 4. If either axleshaft won't turn with its hub UNlocked AND the t-case in 2 or N, then that hub is stuck locked. I suspect you'll find some carmelized grease, and some surface rust on the lock rings, and probably a spring or 2 heavily rusted, to the point that they're ruined. But that's just a guess. Take both hub locks OUT of the hubs, and then roll the truck a little. You don't need to remove the tires, or even jack the front end up since the locks don't bear ANY weight. If the d'shaft still turns, the problem is in your t-case....."
Source: by Steve83
96 Bronco, E4OD, Man Xfer Case & Hubs
See my Big Bronco & F Series Technical & Parts LINKS site. Will need to clean up dead links & add many more new links some day. Thanks to Mr. Schwim! http://schwimserver5.com/?index=1128
Thanks to All Who Serve

#3 mynameismatt

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Posted 16 February 2010 - 08:23 AM

thank you! I'm printing that and going to take a look at it

#4 mynameismatt

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Posted 16 February 2010 - 08:35 AM

ok, just went out and did tested it... with the hubs unlocked both of the axle shafts spin when i was turning the front driveshaft. I locked the hubs and repeated, both hubs engage properly as i couldnt spin the axle shafts.

however, with the hubs locked, I can spin the driveshaft and axles 1/8 of a turn back and forth. Does this mean something in the transfer case is loose or is it normal to be able to turn it a little like that?

thanks!

#5 miesk5

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Posted 17 February 2010 - 09:11 AM

yo!
I am having Comcast conn issues again; the lag is awful so I selected the test results you wrote and edited the reply info based on Steve83 and WARNS info.


"with the hubs locked, I can spin the driveshaft and axles 1/8 of a turn back and forth.

Depending on how tight your diff is, both axleshafts MAY turn when you turn the d'shaft while BOTH hubs are unlocked,

but at least one of them has to no matter what.


If the d-shaft won't turn with both front wheels off the ground (or the hub locks removed), then the t-case is still in 4.

If either axleshaft won't turn with its hub UNlocked AND the t-case in 2 or N, then that hub is stuck locked. I suspect you'll find some carmelized grease, and some surface rust on the lock rings, and probably a spring or 2 heavily rusted, to the point that they're ruined. But that's just a guess.

Take both hub locks OUT of the hubs, and then roll the truck a little. You don't need to remove the tires, or even jack the front end up since the locks don't bear ANY weight. If the d'shaft still turns, the problem is in your t-case

--
So I'm figuring that the left front hub is shot or gunked up with debris & or grease. They only need a very light coating.
96 Bronco, E4OD, Man Xfer Case & Hubs
See my Big Bronco & F Series Technical & Parts LINKS site. Will need to clean up dead links & add many more new links some day. Thanks to Mr. Schwim! http://schwimserver5.com/?index=1128
Thanks to All Who Serve



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